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How to form a strip heating element

Welcome into our element workshop where we meet Stephen Smee and Kanthal material expert, Torbjörn Frankén. Together they walk us through how to form a Kanthal AF strip element, what to think about and what to watch out for. For more “How to” videos, follow our YouTube channel. In short:

Element support systems

Content: Wire: Spirals - free radiating Wire: Spirals Wire: Rob Wire: Loop Strip: Corrugated - free radiating Strip: Corrugated   USE OF CERAMIC SUPPORT MATERIALS The ceramics used in furnace construction significantly affect furnace life, operating properties, and thermal efficiency.

Elements in furnaces

For determining the dimensions and forms of industrial elements, the main factors are furnace temperature, furnace power (which depends on the load and the heating rate), available voltage, and the physical size of the furnace chamber. These are discussed below. Furnace temperature

Delivery forms - Kanthal®, Alkrothal® and Nikrothal®

To prevent transport damage, all goods are securely packed in either cardboard boxes or wooden cases, with appropriate internal protection. Resistance heating alloys are available in a variety of delivery forms, including wire spools, pails, coils, and strips, to cater to diverse

Standard tolerances

Standard tolerances for wire are provided below. Size tolerances do not apply to material manufactured to resistance tolerances and vice versa. Tolerances on electrical resistance Resistance of Wire at 20°C (68°F) Diameter ≤ 0.127 mm (0.005 in): ± 8% All dimensions > 0.127 mm (0.005

降低加热盒成本,减少碳足迹

Kanthal 的 ESE 系列产品通过实现加热元件的隔热来减少热量损失,从而降低了能耗并提高了生产效率。

炉子的可靠性大幅提高

记录每个单管的使用寿命。 无需计划外停机的可靠生产是汽车行业特别重视的生产要求。 挑战 位于西班牙巴塞罗那的 Nissan 工厂主要负责变速器部件的热处理,如果炉子中的两根辐射管未能按预期运行则会出现问题。 管子出现问题也就意味着该炉子每次会有接近三天的时间生产中断。 管子使用寿命较短会导致生产出现问题 热处理车间运行两个燃气 Ipsen 双室炉,每个炉有 24 根辐射管。 这些管子垂直安装,燃烧器位于底部。 该过程是在 910–920°C (1670–1690°F) 温度下在碳势为 0.85–1.2% 的氮-甲醇气氛中进行的。

Furnace systems for custom processes

Custom large-scale split shell high temperature heating systems for a variety of material processing applications, featuring typical operating temperatures up to 1200°C (2192°F). The rotary system’s modular design allows for fast adaptation to varied sizes, with typical sizes of 18 meter

Melters & holders

Customized electric furnace systems for melting, holding and transferring non ferrous alloys, including aluminum, magnesium, brass and tin, designed for long life and reliability. Typical temperature ranges are 1000-1300°C (1832-2372°F) but are application dependent. Specialty applications

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